HOW SURGE ARRESTERS WORKS

Along the way of this topic you will be learned how surge arresters works in electrical equipment like an overhead tranmission lines. lets first give the definition of terms and then Classification of arresters and Arrester Selection.

Definition of terms:
Surge arrester
a device used to protect equipment against over voltages caused by incoming surges.

MCOV - maximum continuous operating voltage
Maximum voltage the device can withstand before conduction (clamping) begins. When applying metal oxide SA, the minimum value of this voltage is usually the maximum system line-to-ground voltage.

Duty cycle voltage rating
The designated maximum permissible voltage between terminals at which the arrester is designed to perform its duty cycle.

TOV – temporary over voltage
These are created by faults on the utility power distribution system and can cause extensive damage since their time domain is much longer (ms to seconds to hours)

Duty cycle rating (kV rms)
the designated maximum permissible operating voltage between arrester’s terminal at which it is designed to perform its duty cycle.

Discharge current
the current that flows through an arrester as a result of surge.

Discharge voltage
the voltage that appears across the terminals of an arrester during the passage of discharge current. The discharge voltage resulting from 8/20 us current wave shape reasonably well between the current magnitudes of 5kA and 20kA.

8 x 20 microsecond current wave shape
a current wave shape that rises to crest in 8 microsecond and decays to one-half crest value in 20 microsecond.


Lead length
is the combined length of the line lead and ground lead length in series with the arrester and in parallel with the device or cable being protected.

*

Insulation coordination
The process of correlating the insulation withstand levels of the protected equipment and the protective characteristics of surge arresters


Protective Margin
is a measure of surge arrester’s ability to protect a piece of equipment or a system.

**

Nominal Voltage
the voltage by which the system may be designated and is near the voltage level at which the system normally operates.

Maximum System Voltage
the highest phase-to-phase voltage for which equipment is designed for satisfactory continuous operation without derating of any kind.
( maybe 5 to 10 percent higher than the nominal voltage )


Classification of Arrester
Station class
More ruggedly constructed than intermediate and distribution class
Greater surge current discharge ability
Lower IR voltage drop (better protection)
Only class available for use on systems above 150 kV
Recommended for all s/s of large capacity ( 10 MVA and above)

Intermediate type
IR voltage drop higher than station class
Cost saving compared to station class
Available at ratings 3 kV through 120 kV

Distribution Type
protective characteristic are not as good as either station & intermediate
applied at low voltage distribution substation transformers


Selection of Arrester

System Voltage
Line to ground voltage
Voltage regulation
Grounding information
Grounded
Ungrounded/resistance grounded
Arrester Class
Protection Level
Energy Capability
Pressure relief rating


Surge Arrester Specification Sample
Type: Station Arrester
Housing Make: Polymer
Conductive Element: Metal Oxide
Rated Voltage (Duty Cycle): 12KV
MCOV: 10.2KV
Pressure Relief Class: 65KA
Energy Capability: 3.8 kJ/kV


MCOV Rating
Example:
13.8 KV System, Y – grounded, 10% voltage regulation

(13.8/1.732) x 1.05 = 8.37(or 8.4 MCOV)
Duty Cycle Rating – 10 KV (from catalog)


69 KV System, Y - grounded, 10% voltage regulation
(69/1.732) x 1.05 = 41.86 (42 MCOV)
Duty Cycle Rating – 54 KV (from cooper 54-60 KV)
***

- Insulation Coordination
- Fault Current
Protective Margins
Discharge Voltage
Full Wave
- Switching Surge
- Lead length
****

Protective Margin
Minimum protective margin is 20% as recommended by ANSI C62.22.1-1996 page19

% margin = (equipment withstand level- 1 / Arrester Protective Level ) x 100%

Note of Caution:
The actual PM offered by an arrester will vary from the calculated PM value. This is because the surge protection industry calculates BIL margin percentages on the basis of the industry-standard 8x20-microsecond wave shape. However, the actual wave shape of a lightning surge can be much faster than that of the 8x20-microsecond wave shape.



Discharge Voltage Margin
(Chopped Wave Withstand – Equivalent front of Wave)
 
% Margin = (CWW - 1/PL1)x 100%
 
where:
CWW = Chopped Wave Withstand (1.15 x BIL)
PL1 = Steep Current Residual Voltage at 0.5 sec wave

Full Wave Margin
(Full Wave Withstand Discharge – Discharge Voltage for Impulse Current at Rated kA)
 
% Margin = (BIL - 1/ PL2)x100%
 
where:
BIL = Basic Impulse Insulation Level of Protected Equipment
PL2 = Lightning Impulse Residual Voltage at 8/20sec wave & rated kA

Switching Surge Margin
(Switching Surge Withstand – Switching Surge Voltage)
 
% Margin = (SSWL - 1/PL3) x 100%
 
where:
  SSWL = Switching Surge Withstand Level of Equipment (0.83 x BIL)
PL3 = Switching Impulse Residual Voltage

Lead Length

V= L * di/dt
L= .4 micro Henry per foot
8/20 Wave @ 10 kA = 500 V per ft.
.5 Wave @ 10 kA = 8,000 V per ft.


note: 10 kA is the typically recommended value for the coordinating current.

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LOW VOLTAGE SYSTEMS AND APPLICATION

THE BASIC ELECTRIC SYSTEM

An “electric system” is composed of various interdependent components which either supplies, conveys, transforms and/or uses electric energy.

A “system” may also be defined as a group of customers served by a certain transformer, or a group of transformers served by a feeder, or a group of feeders served by a generating station, or the generating plant itself is considered as a system.

ELEMENTS OF AN ELECTRIC SYSTEM

The Generation System

Production of electric power is generally done in a power plant where bulk power is generated through a system of prime movers attached to generators producing electricity at voltages varying from 4,000 to 24,000 volts - depending on the size of the generating units. The prime movers may be in the form of internal combustion engines (ICE’s) or turbines (hydraulic, steam or gas).

A number of industrial plants in the country are generating their own power without the support of the utility companies - in this case, they are considered as “Island Generation”. Or an industrial plant maybe self-generating with the power utility company in parallel with its own system. In any case, the power plant becomes the heart of the power system.

The Transmission System

Generated electricity is then fed to transformers where by transformation action the voltage is raised to approximately 1,000 volts for every mile of transmission. Transmission of energy over the feeders may take place at potentials as high as 400,000 volts. With sufficiently large load justifying the transmission, the farther the distance, the higher is the line voltage employed. Extra-High Voltage (EHV) reaching up to 1,200,000 volts is no longer uncommon in the United States and Sweden.

The transmission line can be considered as bridging between one remote area and another remote area. Its purpose is to deliver bulk power through long spans of distances. This is accomplished by a system of towers carrying conductors at high potentials. The towers are usually of steel construction and are now a familiar sight across the countryside. High Voltage DC transmission systems are now gaining popularity because of the tremendous economic advantage. The Philippines is not an exception.


The Distribution System

When the transmission line reaches the proximate area of distribution, electricity is once more fed into transformers that reverse the process by lowering the voltage to some degree. Downstream of the system, another voltage transformation may still be necessary and be routed to various places for local distribution and utilization.

The distribution system is designed to cover a specific areas such as a town, city or industrial plants. The method of distribution is usually by the use of 60 footer wooden or concrete poles at 69 KV. These voltages may feed directly to large industrial plants while for towns or cities, another voltage transformation may be necessary to produce 13.8 or 23 or 34.5 KV. These feeders are usually called laterals.

In industrial plants, scenarios like self-generating power at 2.4 KV, 4.16 KV or 13.8 KV and distribute it directly to power centers which in turn transform the voltage to 480 V or 240 V are common sights. Underground distribution or through cable trays are likewise employed as common feeder management methods in industries.


BRANCH CIRCUIT DESIGN

TERM DEFINITION

A branch circuit is that part of a wiring system extending beyond the last or final protective device to the load it specifically serves. In its simplest form, a branch circuit consists of two wires (single phase) or three wires (three-phase) which carry currents at a particular voltage from the protective device to the utilization device.

The branch circuit represents the last step in the transfer of power from the service or source of energy to utilization devices. A branch circuit may have several lighting or power outlets connected to it as a circuit or may serve a single load as in motor or heavy appliance. A branch circuit will qualify as such when it has a protective device from the point of tapping.


BRANCH CIRCUITS – WIRING FUNDAMENTALS
RELEVANT CODE REQUIREMENTS


The ampacity of branch circuit conductors must not be less than the maximum load to be served. (NEC Section 210-19a).

The maximum load to be served by the branch circuit conductors must not be more than 80% of the ampacity of the conductors. (NEC Section 210-19a).

The ampacity of branch circuit conductors must not be less than the rating of the branch circuit. (NEC Section 210-19a).

The rating of a branch circuit is established or defined by the rating or setting of its protective device. (NEC Section 210-3).

The total load on any overcurrent device located in a panelboard must not exceed 80% of the rating of the overcurrent device. (NEC Section 384-16c).



BRANCH CIRCUITS – WIRING FUNDAMENTALS
RELEVANT CODE REQUIREMENTS

Circuit conductors shall be protected against over-current in accordance to their ampacities, but where the ampacity of the conductor does not correspond with the standard ampere rating of a fuse or a circuit breaker, the next higher rating shall be permitted only if this rating does not exceed 800 amperes. (NEC Section 240-3).

The normal maximum ampacities of conductors in cables or raceways are given in Tables 310-16 (copper) and Table 310-18 (aluminum) based on a 30 deg C ambient temperature. For ambient temperatures under or over 30 deg C, Correction Factors must be considered.

These normal ampacities may have to be reduced or derated where there are more than three conductors in a cable or raceway (Note 8 to Tables 310-16 through 310-19). This means a change in ampacities of circuit conductors


The current permitted to be carried by the branch circuit conductors may have to be reduced if the load is continuous. This does not mean a change in the ampacities of the conductors but the rule refers to a limit of the load to be carried by the conductors. The change of ampacity of conductors because more than 3 conductors are installed in a cable or raceway is distinctly different from limiting the load. (NEC Section 210-22c).

Continuous load (other than motor loads) refers to a load that operates for three (3) hours or more, such as store lighting, office lighting and similar lighting loads. This rule limits the load on the circuit conductors; it does not change the ampacity of the circuit conductors or the rating or setting of the circuit over-current protective device. (NEC Section 210-22c).

Overcurrent protection for any single non-motor operated appliance with ratings of 10 amperes or more must not be more than 150% of its ampere rating. (NEC Section 422-27e).

General-purpose receptacle outlet in other than dwelling occupancies shall be taken as a load of 180 volt-amperes. (or 1.5 Amps) (NEC Section 220-2c). In the Philippines, 360 Volt-Amperes, 1.5 A @ 240 V.

DERATING CONDUCTOR AMPACITIES

Ampacities Derating Factor Due to “ More than three (3) curent carrying conductors in a conduit or cable”.

Correction to the conductor ampacities when installed or operated at temperatures over or under 30 deg C ambient.

**
***
****
ILLUSTRATIONS 1

*****
******
*******
ILLUSTRATIONS 2

Rate the Branch Circuit Protection applicable for the ff. conditions.Consider a 6 # 12 THW conductors in every conduit. Load is Continuous. Ambient Temp : 39 deg Celsius (wirings are in between the ceiling and roofing)
1) More than 3 conductors :: Derating Factor = 80%
2) Continuous Load :: Load Limit = 80%
3.) Ambient Temp = 31 – 40 deg Celsius :: C.F. = 88%
Effective Ampacity of # 12 THW = 20A x 088 x 0.80 = 14.08 A
Note: Limitation of load to 80% of wire Ampacity due to continuous load does not reduce the Ampacity of the wire
Hence, use a 15 A Fuse or 15 AT CB

L.O. AND C.O. IN #12 THW

Max no. of Office Fluorescent L.O. in # 12 THW, 15 A Circuit
= (240V x 20A x 0.80 x 0.88 x 0.80) / 240VA
= 11.2 say 12 LO’s
Max no. of Convenience Outlets in a #12THW 15A Circuit
= (240V x 20A x 0.80 x 0.88 x 0.80) / 360 VA
= 7.5 say 6 CO’s


CONCLUSION

FOR GENERAL LIGHTING

1) Number of Office Lighting Outlets in a Single 15 Amp # 12 THW Circuit = 12 LO’s

NOTE: The # 12 THW circuit is fitted with 15AT CB, not 20 A

2) Number of Office Lighting Outlets in a Single 20 Amp # 10 THW Circuit = 16 LO’s

NOTE: The # 10 THW circuit is fitted with 20AT CB, not 30 A


FOR GENERAL –PURPOSE OUTLET
(Industrial or Commercial Offices)

1) Max Number of Duplex Outlets in a # 12 THW 15 Amp Rated Circuit = 8 (Single or Duplex or Triplex CO’s)

2) Max Number of Duplex Outlets in a # 10 THW 20 Amp Rated Circuit = 12 (Single or Duplex, or Triplex CO’s)


PANELBOARDS

The NE Code defines that a lighting and appliance branch circuit panelboard is “one having more than 10% of its overcurrent devices rated 30 Amps or less, (for which neutral connections are provided)”.

Note that a single-pole circuit breaker is counted as one. A three-pole circuit breaker is counted as three and a two-pole overcurrent device is considered as two. The code limits the number of overcurrent devices in the panelboard at 42 maximum, other than those provided in the mains may be installed in any one cabinet.

If the mains is a three-pole overcurrent device, then that makes the maximum number of circuit breakers in the panelboard to be 45.


IMPORTANT!!!!!!

In real-life designing work, we don’t know what loads the circuit may be subjected to after 5, 10 or 15 years in deviation to the original design. In the Philippines, here are some common practices. These practices may or may not conform to code rules:

- lighting & general purpose receptacle circuits are generally floating 240 V not 120V grounded as in the US

- 20 amp #12THW circuit is generally employed in smallest lighting & general-purpose receptacle circuits. Drops are commonly # 14 THW for switches

- for office building lighting, E27 base lamp-holders are used for incandescent lamps

- for office building lighting, fluorescent lamps are connected thru general-purpose receptacles or spliced at a junction box,


IMPORTANT!!!!!!


general purpose receptacle outlets are generally duplex

possible incandescent lamps that can be placed in an E27 base lamp-holder could be 25 W to 300 W, or even greater because of the recent availability of mogul adapters.

the maximum possible fluorescent fixture in a office lighting could be 4 x 40 watts or 240 VA (power factor & ballast loss considered)

the maximum possible mogul based lamp could be 250-1000 VA

INSTRUMENT TRANSFORMERS

OBJECTIVES
DEFINITION OF TERMS
CURRENT TRANSFORMER SPECIFICATIONS
VOLTAGE TRANSFORMER SPECIFICATIONS


OBJECTIVES
To discuss the different kinds of Instruments Transformers
To know the difference between a Current Transformer VS Voltage Transformer
How to specify the different kinds of Instrument Transformers.
To know how to interpret the different instruments at suppliers catalog.

DEFINITION OF TERMS
instrument transformer: One that is intended to reproduce in its secondary circuit, in a definite and known proportion, the current or voltage of its primary circuit with the phase relation substantially preserved.

current transformer (CT): An instrument transformer intended to have its primary winding connected in series with the conductor carrying the current to be measured or controlled.

voltage transformer (VT): An instrument transformer intended to have its primary winding connected in shunt with the voltage to be measured or controlled.

burden of an instrument transformer: That property of the circuit connected to the secondary winding that determines the active and reactive power at the secondary terminals.
NOTE

The burden is expressed either as total ohms impedance with the effective resistance and reactance components, or as the total voltamperes and power factor at the specified value of current or voltage, and frequency.

continuous thermal current rating factor (RF): The number by which the rated primary current of a current transformer is multiplied to obtain the maximum primary current that can be carried continuously without exceeding the limiting temperature rise from 30 °C average ambient air temperature. The RF of tapped-secondary or multi-ratio transformers applies to the highest ratio, unless otherwise stated. (When current transformers are incorporated internally as parts of larger transformers or power circuit breakers, they shall meet allowable average winding and hot spot temperature limits under the specific conditions and requirements of the larger apparatus.)
Excitation losses for an instrument transformer: The power (usually expressed in watts) required to excite the transformer at its primary terminals.
NOTE

Excitation losses include core, dielectric, and winding losses due to the excitation current.

multiple-secondary current transformer: One that has three or more secondary windings, each on a separate magnetic circuit, with all magnetic circuits excited by the same primary winding.

multi-ratio current transformer: One with three or more ratios obtained by the use of taps on the secondary winding.

marked ratio or nominal ratio: The ratio of the rated primary value to the rated secondary value as stated on the nameplate.

ratio correction factor (RCF): The ratio of the true ratio to the marked ratio. The primary current or voltage is equal to the secondary current or voltage multiplied by the marked ratio times the ratio correction factor.

percent ratio correction: The difference between the ratio correction factor and unity, expressed in percent [(RCF -1) x 100]

phase angle of an instrument transformer (PA): The phase displacement, in minutes or radians, between the primary and secondary values. The phase angle of a current transformer is designated by the Greek letter beta (b) and is positive when the current leaving the identified secondary terminal leads the current entering the identified primary terminal. The phase angle of a voltage transformer is designated by the Greek letter gamma (g) and is positive when the secondary voltage from the identified to the unidentified terminal leads the corresponding primary voltage.

phase angle correction factor (PACF): The ratio of the true power factor to the measured power factor. It is a function of both the phase angles of the instrument transformers and the power factor of the primary circuit being measured.
NOTE

The phase angle correction factor corrects for the phase displacement of the secondary current or voltage, or both, due to the instrument transformer phase angle(s).

For a current transformer, PACF:
PACF = cos (q2 + b)/ cos (q2)

For a voltage transformer, PACF:
PACF = cos (q2 -g)/ cos (q2)

When both voltage and current transformers are used, the combined phase angle correction:
PACF = cos (q2 + b- g)/ cos (q2)
q2 - is the apparent power factor angle of the circuit being measured.


rated current: The primary current upon which the performance specifications are based.

rated voltage: The primary voltage upon which the performance specifications of a voltage transformer are based.

rated secondary current: The rated current divided by the marked ratio.

rated secondary voltage: The rated voltage divided by the marked ratio.

thermal burden rating of a voltage transformer: The volt-ampere output that the voltage transformer will provide continuously at rated secondary voltage without exceeding the specified temperature limits.

transformer correction factor (TCF): The ratio of the true watts or watthours to the measured secondary watts or watthours, divided by the marked ratio.
NOTE
( = RCF x PACF )
The transformer correction factor for a current or voltage transformer is the ratio correction factor multiplied by the phase angle correction factor for a specified primary circuit power factor.

The true primary watts or watthours are equal to the watts or watthours measured, multiplied by the transformer correction factor and the marked ratio.

The true primary watts or watthours, when measured using both current and voltage transformers, are equal to the current transformer ratio correction factor multiplied by the voltage transformer ratio correction factor multiplied by
the marked ratios of the current and voltage transformers multiplied by the observed watts or watthours. It is usually sufficiently accurate to calculate true watts or watthours as equal to the product of the two transformer correction factors multiplied by the marked ratios multiplied by the observed watts or watthours.

Current Transformers
Terms in which ratings shall be expressed The ratings of a current transformer shall include:

a) Basic impulse insulation level in terms of full-wave test voltage (see tables 2 and 3)
b) Nominal system voltage, or maximum system voltage (see tables 2 and 3)
c) Frequency (in Hertz)
d) Rated primary and secondary currents (see tables 7 and 8)
e) Accuracy classes at standard burdens (see 6.3, 6.4, and tables 6 and 9)
f) Continuous thermal current rating factor based on 30 °C average ambient air temperature (see 6.5)
g) Short-time mechanical current rating and short-time thermal current rating (see 6.6)

* - ******
ACCURACY CLASS FOR RELAYING C.T.
“the accuracy ratings assigned to a metering current transformer might be C400, K200, and T100.”
C, K, or T, classification.
C or K classification covers current transformers in which the leakage flux in the core of the transformer does not have an appreciable effect on the ratio or ratios within the limits of current and burden outlined in this subclause, so that the ratio can be calculated in accordance with 8.1.10.
T classification covers current transformers in which the leakage flux in the core of the transformer has an appreciable effect on the ratio within the limits specified
An appreciable effect is defined as a 1% difference between the values of actual ratio correction and the ratio correction calculated in accordance with 8.1.10.

Secondary terminal voltage rating.
This is the voltage the transformer will deliver to a standard burden at 20 times rated secondary current without exceeding 10% ratio correction. Furthermore, the ratio correction shall
be limited to 10% at any current from 1 to 20 times rated secondary current at the standard burden or any lower standard burden used for secondary terminal voltage ratings

******
C100 RELAYING C.T.
For example, on a current transformer with 5 A rated secondary current, relay accuracy rating C100 means that the ratio can be calculated and that the ratio correction will not exceed 10% at any current from 1 to 20 times rated secondary current with a standard 1.0 ohm burden (1.0 ohms x 5 A x 20 x rated secondary current = 100 V).

Voltage Transformers
Terms in which ratings shall be expressed The ratings of a voltage transformer shall include:

a) Basic impulse insulation level in terms of full-wave test voltage (see tables 10–14 and figures 6a–6h)
b) Rated primary voltage and ratio (see tables 10–14 and figures 6a–6h)
c) Frequency (in Hertz)
d) Accuracy ratings (see 5.3)
e) Thermal burden rating (see 7.4)


Group 1 voltage transformers are for application with 100% of rated primary voltage across the primary winding when connected line-to-line or line-to-ground. (For typical connections, see figures 6a and 6b.) Group 1 voltage transformers shall be capable of operations at 125% of rated voltage on an emergency basis (this capability does not preclude the possibility of ferroresonance), provided the burden, in voltamperes at rated voltage, docs not exceed 64% of the thermal burden rating, without exceeding the following average winding temperatures: 105 °C for 55 °C rise types, 115 °C for 65 °C rise types, and 130 °C for 80 °C rise types. This will result in reduction of life expectancy.

*******
********
Group 2 voltage transformers are primarily for line-to-line services, and may be applied line-to-ground or line-to-neutral at a winding voltage equal to the primary voltage rating divided by the square root of 3. (For typical connections see figures 6c and 6d.) Note that the thermal burden capability will be reduced at this voltage. .
*********
***********
Group 3 voltage transformers are for line-to-ground connection only and have two secondary windings. They may be insulated-neutral or grounded,neutral terminal type. Ratings through 161 000 Grd Y/92 000 shall be capable of the square root of 3 times rated voltage (this capability does not preclude the possibility of ferroresonance) for 1 min without exceeding 175 °C temperature rise for copperconductor or 125 °C rise for EC aluminum. Ratings 230 000 Grd Y/138 000 and above shall be capable of operation at 140% of rated voltage with the same limitation of time and temperature. (For typical connections, see figure .) Group 3 transformers shall be capable of continuous operation at 110% of rated voltages, prodded the burden in voltamperes at this voltage does not exceed the thermal burden rating.

Group 4 voltage transformers are for line-to-ground connection only. They may be insulated-neutral or grounded-neutral terminal type. (For typical connections of Group 4A, see figure 6f. For typical connections of Group 4B, see figure 6g.) Group 4 transformers shall be capable of continuous operation at 110% of rated voltages, provided the burden in voltamperes at this voltage does not exceed the thermal burden rating. Group 4A voltage transformers shall
be capable of operation at 1257percnt; of rated voltage on an emergency basis (this capability does not preclude the possibility of ferroresonance), provided the burden, in voltamperes at rated voltage, does not exceed 64% of the thermal burden rating, without exceeding the following average winding temperatures: 105 °C for 55 °C rise types, 115 °C for 65 °C rise types and 130 °C for 80 °C rise types. (This will result in a reduction of normal life expectancy.)

Group 5 voltage transformers are for line-to-ground connection only, and are for use outdoors on grounded systems. They may be insulated-neutral or grounded-neutral terminal type. They shall be capable of operation at 140% of rated voltage for 1 min without exceeding 175 °C temperature rise for copper conductor or 125 °C rise for EC aluminum conductor. (This will result in a reduction of normal life expectancy.) Group 5 voltage transformers shall be capable of continuous operation at 110% of rated voltage, provided the burden, in voltamperes at this voltage, does not exceed the thermal burden rating. This capability does not preclude the possibility of ferroresonance.
ACCURACY CLASS FOR V.T.
“the accuracy ratings assigned to a metering current transformer might be 0.3 W and 0.6X”

Feeder and Subfeeder Design

A step by step guide for feeder and subfeeder design.

Feeders” are conductors which carry electric power from the service equipment (or generator switchboard) to the overcurrent devices for groups of branch circuits or load centers supplying various loads.

Subfeeders” originate at a distribution center other than the service equipment or generator switchboard and supply one or more other distribution panelboards, branch circuit panelboards, or branch circuits. Code rules on feeders also apply to subfeeders.

Feeders and subfeeders must be capable in carrying the amount of current required by the load, plus any current that may be required in the future.

Selection of the size of a feeder depends upon the size and nature of the known load as computed from the branch circuits, the unknown but anticipated future loads and the voltage drop.

Because feeders & subfeeders are inherently carrying heavy or high ampere loads, most electrical fires originate in these circuits. Electrical fires usually don’t happen after one or two weeks from the time of energization. They usually happen after several years of operation where loads are added indiscriminately and capacities of feeder cables went overloaded, unnoticed.

II. What are to be Designed?

*

RELEVANT CODE PROVISIONS:

1.) The feeder conductor ampacity shall be at least equal to 125% of a continuous load. (NEC Section 220-10b).

2.)The total load on any overcurrent device located in a panelboard must not exceed 80% of the rating of the overcurrent device. (NEC Section 384-16c).

3.)Circuit conductors shall be protected against over-current in accordance to their ampacities, but where the ampacity of the conductor does not correspond with the standard ampere rating of a fuse or a circuit breaker, the next higher rating shall be permitted only if this rating does not exceed 800 amperes. (NEC Section 240-3).

4.)Circuit conductors shall be protected against over-current in accordance to their ampacities, but where the ampacity of the conductor does not correspond with the standard ampere rating of a fuse or a circuit breaker, the next higher rating shall be permitted only if this rating does not exceed 800 amperes. (NEC Section 240-3).

5.)These normal ampacities may have to be reduced or derated where there are more than three conductors in a cable or raceway (Note 8 to Tables 310-16 through 310-19). This means a change in ampacities of circuit conductors.

6.)The current permitted to be carried by the branch circuit conductors or feeder may have to be reduced if the load is continuous. This does not mean a change in the ampacities of the conductors but the rule refers to a limit of the load to be carried by the conductors. The change of ampacity of conductors because more than 3 conductors are installed in a cable or raceway is distinctly different from limiting the load. (NEC Section 210-22c).

ILLUSTRATION 1

Problem Determine the minimun size of the conductor that could be used to supply a ligting load of 30,000VA fed by a 240 V, 3-Phase, 3 wire feeder operating at 80% power factor?

**

1.) Feeder Amps = (30,000)/(220x1.732) = 78.73 A
2.)Feeder Size = 1.25x78.73 = 98.41 (use three # 3 THW)
Ampacity 100 A
Max Load Allowed = 100 x 0.80 = 80A
3.)Feeder Protection = Feeder Ampacity = 100A
Use 100A CB or Fuse, rated 240 V, 3 poles
4.)The Busbar in the panelboard shall have a minimum ampacity of 100A
5.)The mains of the Panelboard shal be rated 100A,3-poles,240V
6.)The equipment grounding (4th wire), use #6 TW. ( Reminder: the system in this example is a 3-phase 3 wire. The 4th wire is not a current carrying conductor but is intended for equipment grounding)

ILLUSTRATION 2

***

Three Line Diagram

Line Current = 96 x 1.732 = 166 A (line current for delta
connected Load)
(note: largest phase current 96 A was used)
Size of Main Feeder Conductor = 1.25 x 166 = 207 A
use 3/0 THW, Ampacity: 200A: Main Breaker Size:200AT, 250AF

But with some reserve capacity in mind:
use 4/0 THW Ampacity:230A (assuming only 3 current carrying conductors in a conduit & not more than 30 deg C Ambient temp)
Main Breaker Size: Use, 225 AT, 250AF

FEEDER CALCULATION WITH UNKNOWN LOADS

NEC Table 220-3(b) lists certain occupancies (types of buildings) for which load densities (lighting & general-purpose receptacles) specified in volt-amperes per square foot.

The PEC also lists down the lighting load densities in terms of volt-amperes per square meter.

In each type of occupancy, there must be adequate feeder circuit capacity to handle the total load that is represented by the product of volt-amperes per unit area times the area of the building. This becomes the most likely connected load in that particular occupancy.

The connected load shall then be multiplied with a demand factor in order to approximate the maximum demand of the load served by a feeder or sub-feeder. The maximum demand plus a load growth factor of 35% (next 5 years), or 50% (for the next 10 years) may be inputted to determine the feeder. It is recommended that a load growth factor be imbedded in the design.

In design practice, a 55%-70% loaded feeder or transformer in a brand new office building is usually acceptable.

****
*****

ILLUSTRATION 1

SIZING PARALLEL FEEDERS

Parallel Feeders are feeders with more than one conductor per phase. The ampacity of the parallel conductors is equal to the ampacity of one multiplied by the number of conductors in parallel. Parallel conductors shall be of the same size, length & type.

Parallel feeders must not be misunderstood as “equivalent conductors”. Equivalent Conductors are used in grounding circuits having a different definition.

“Conductors in sizes 1/0 AWG (50 mm2) and larger maybe run in multiples provided the arrangement is such as to assure equal division of total current among all conductors involved.

All of the multiple conductors shall be of the same length, of same conductor material, circular mil area, same insulation type and terminated in the same manner. Where run in separate raceways or cables, the raceways or cables shall have the same characteristics”.

Example:

Ampacity of 2// 500 MCM THW /phase in two separate conduits is 380 A x 2 or 760 Amps

Ampacity of 3// 4/0 THW per phase in three separate conduits is 230 A x 3 or 690 Amps

But if installed in common conduit or raceway, Note 8 must be considered:

Ampacity of 2// 500 MCM THW/phase in one 5 inch conduit is 380 x 2 x 80% or 608 A

Ampacity of 3// 4/0 THW in one 3-1/2 inch conduit is 230 x 3 x 70% or 483 Amps

THE CONDUIT WIRING METHOD

What do “New Work” & “Rewiring of Existing Conduits” mean in conduit wiring method?

Why the code mandated less number of conductors inside conduits in “New Work” than in “Rewiring” works?

In summary, the intent of the NEC is for only 25% conduit fill for “new work” installations – to give allowance for future rewiring without the need for new conduit installations.

The same installations can be filled up to a maximum of 40% fill if there is a need to rewire them.

In no way however, that the conduit be filled up more than 40%.

******

CIRCUIT BREAKER SIZING ON FAULT CALCULATIONS

Prior to designing substation, you should have an anticipation plan before its to late one of the most important is the protective devices to your equipment transformer etc. So this articles content the definition of circuit breaker, the breaker rating based on the standard, its breaker sizing, and with example.

A. CIRCUIT BREAKER
Is a device :
- to open and close a circuit by non-automatic means
- to open the circuit automatically on a predetermined overload of current or during faults without damage to itself when properly applied within its rating.
- When the transformer primary reference current is equal or greater than 45 amperes or when there is more than one transformer in a substation, the protection will be by a power circuit breaker........................IEC











B. BREAKER RATINGS

1. Voltage Rating (Rated Maximum Voltage)
* the highest rms(root mean square) voltage, above nominal system voltage, for which the circuit breaker is designed, and is the upper limit of operation.
* 15 kV, 72.5 kV, 145 kV, 245 kV

2.Continuous Current Rating (Rated Continuous Current)
* Rated Continuous Current
* the designated limit of current in rms amperes at rated frequency w/c it shall be required to carry continuously without exceeding any of the limitations/conditions in a specified ambient temperature.
* Ambient temp. from -30 deg. C to 40 deg. C
* Altitude is not above 3300 ft (1000m)

3.KAIC Rating (Rated Short Circuit Current, K=1)
* Kilo-Ampere Interrupting Capacity (KAIC)
* the maximum amount of symmetrical current that the breaker can safely interrupt at rated maximum voltage -without injuring or damaging itself.

* KAIC = k X Rated Short-Circuit Current
where:
k = is the ratio of rated maximum voltage to the lower limit of the range of operating voltage.
= Vmax / Vmin

Modern Circuit Breakers, k = 1.0

KAIC = k X Rated Short Circuit Current
= Rated Short Circuit Current

Old Circuit Breakers, k>1.0
Condition 1: If RMV > OV > (1/k) x RMV
then,
KAIC = Rated Isc x (Rated Maximum Voltage / Operating Voltage)

Condition 2: If OV < (1/k) x RMV then, KAIC is limited to Rated Isc x k KAIC = Rated Isc x k Example: Consider an indoor oilless circuit breaker having a rated short-circuit current of 37,000 A at rated maximum voltage of 15kV and K = 1.30. What is the symmetrical interrupting capability at an operating voltage at a.)13.2 kV? b.)11.5 kV? C. BREAKER SIZING
E/X Simplified Method


- E/X simplified procedure result may be compared with 100% of the circuit breaker KAIC rating where
X/R < 15 (X1/R1 for 3-phase faults) ((2X1 + Xo)/(2R1 + Ro) for SLG-faults) - If X/R is unknown, the E/X does not exceed 80% of the KAIC rating of the breaker. - For SLG – Faults, where it is greater than the 3-Phase Faults or Xo less than X1

C. SAMPLE PROBLEM

A SUBSTATION



1. Solve for the maximum fault duties at the 3-phase fault points.

2. Specify the Voltage Ratings, Continuous Current Ratings & KAIC Ratings of the circuit breakers.


















Power Cable

Selection of Conductor Size

- current and loading cycle
- Emergency loading and its duration
- Short-circuit rating and fault clearing time
- Allowable voltage drop

Resistance and Skin Effect

Skin effect is an ac phenomena whereby alternating current tends to flow more densely near the outer surface of the conductor than the center

The effective resistance of the conductor is higher for AC than for DC

Reactance of Cables
Electrostatic Capacitance
C = 0.00736 K/log (D/d)
where:
C = capacitance, µF/1000 ft
K = dielectric constant
D = outer diameter
d = core diameter


Cable Shielding

Functions of Insulation Shield
- Confines the dielectric field within the cable
- Equalizes voltage stresses within the insulation by making the electric field - -uniform and radial
- Reduces the hazard of shock
- Helps protect cables installed overhead against induced voltages

Types of Insulation Shield

Shield Jacketed Cable - Consist of semi-conducting tape applied over the insulation followed by a copper tape both of which are spirally wrapped
Concentric Neutral Cable - consist of extruded layer of semi-conducting material over which an annealed cooper coated wires are spirally applied and equally spaced in sufficient numbers.

a. Full conductivity
b. One-third conductivity

Insulation Thickness for Cross-linked, Thermosetting, Polyethylene Insulated Cables
Based on 100% and 133% insulation level





Transformer Classification

This articles involves about the classification of the transfomer, before we go along let us define first transformer. Transformer is a static device for transforming electrical energy from one alternating current circuit to another without any change in frequency. It changes voltage from high to low and low to high with a corresponding increase or in decrease current. If the voltage increased it is said to be stepped up. If it is decreased, then it is said as stepped down. List below are the classification of transformer.

TRANSFORMER CLASSIFICATION

According to SIZE
1. DISTRIBUTION TRANSFORMER – Used from transferring power from a primary distribution circuit to a secondary distribution circuit according to SIZE
2. POWER TRANSFORMER – Are used for transferring power from any part of the system between the generator down to the primary distribution system according to SIZE

According to INSULATION
1. LIQUID- IMMERSED TRANSFORMERS – Are those whose core and coils are immersed in an insulating liquid.
– Liquid can either be mineral or synthetic.
– Liquid should be non-flammable
2. DRY TYPE TRANSFORMERS – Whose core and coils are gaseous or dry compound insulating medium.
– Usually LV and MV systems

• According to LOCATION
1. INDOOR TRANSFORMERS – Is one which because of construction much be protected from weather.
– Usually dry type or non flammable oil immersed type.
2. OUTDOOR TRANSFORMERS – Is of weather resistant construction suitable for service without the additional protection from weather.
– Usually of the mineral oil immersed type.
3. STATION TYPE TRANSFORMERS – Are those designated for installation in a power station or substation.
– Usually at voltages above 34.5kV in any of the windings.
4. UNIT SUBSTATION TRANSFORMER – Is one which is mechanically and electrically and coordinated in the design with, one or more switchgear or motor
control assemblies or combination thereof.
5. CLASSIFICATIONS OF UNIT SUBSTATION TRANSFORMER
1. PRIMARY UNIT SUBSTATION – One with voltage section above 1000V
2. SECONDARY UNIT SUBSTATION – One with voltage section below 1000V.
6. NETWORK TRANSFORMERS – Is designed for use in a vault to feed a variable capacity system in interconnected secondaries

7. PAD MOUNTED TRANSFORMER – Is an outdoor type used as part of an underground distribution system.
– They are mounted on a foundation pad.
8. POLE-TYPE TRANSFORMER – Is one which is suitable for mounting on a pole or similar structure.
9. VAULT TYPE TRANSFORMER – Is constructed so as suitable for occasional submerged operation in water under specified conditions
of time and external pressure

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all in one convertion table

Units convertion table has many equivalent values but the same result.
It is important to manipulate and make your own, from the original so that
you know how to get where it came from. below are tools for those wanting to take electrical engineering examination it is all in one convertion.


EQUIVALENT VALUES

joule = newton.meter
1 newton = kg-m/second squared
1 dynes = g-m/ second squared
1 rpm = 120 pi rad/second
1 BTU = 778.26 ft-lb
= 1.054 KJ
= 252 calòrie
1 calorie = 4.2 joule
1 newton = 102 g
1 watts = 10 to the power of 7 ergs/sec
1 ergs = dyne-cm
1 joule = newton-meter
1 ther = 100,000 BTU
1 hp = 746 watts
= 33000 ft-lb/minutes
1 boiler hp = 33479 BTU/hours
1 mechanical hp = 424 BTU/minutes
1 metric hp = 0.966 US hp
1 kw = 56.9 BTU/min
1 watts = Newton-Meter/second
1 Kcal = 4.187 kilo joule

=============================================================


1 MCM = 1000 CM
1 in squared = 4 pi times 10 to power of 6 CM
1 in = 1000 mills
1 in = .0254 meter
1 tesla = 1 times to the power of 4 gauss
= 1 times to the power of 4 lines/cm squared
= 1 weber/in squared
1 weber = 1 times to the power of eight lines
1 volt = 1 weber/second
= 1 ampere Henry/second
= joule/coulomb
1 weber = 1 times to the power of 8 maxwell
1 ampere-turn = 1.26 gilbers


CGS UNITS ---------to---->>>>> SI UNITS

centimeter meter
maxwells weber
gauss tesla
oersted ampere-turn/meter
gauss/maxwell


=============================================================

1 in = 2.54 cm
1 cm = 10 mm
1 m = 100 cm
1 m = 3.281 ft
1 m = 1000 mm
1 m = 1.0940 yards
1 km = 0.54 naut. mile
1 km = 0.62 statute mile
1 naut. mile = 6080 ft.
1 statute mile = 5280 ft.
1 rod = 5.5 yards
4 rods = 1 chain
1 furlong = 40 rods
1 cable lenght = 720 feet
1 fathom = 6 feet
1 league = 3 nautical miles
1 span = 9 inches
1 vara = 33 1/3 in
1 mil = 0.001 in
1 mile = 1760 yards
1 hand = 4 inches
1 pace = 30 inches
1 bushel = 4 pecks
1 cable = 120 fathom
1 yard = 3 feet
1 stere = 1 meter cube
1 quintal = 220.46 lbs.

1 lb = 453.6 gm
1 lb = 16 ounce
1 kg = 1000 gm
1 kg = 2.205 lb
1 kip = 1000 lb
1 ton = 2000 lb
1 long ton = 2240 lb
1 metric ton = 2200 lb
1 kg = 9.81 newton
1 kg = 9.81 times 10 to the power of 5 dynes

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CONVERT JUST ABOUT ANYTHING ELSE
http://www.onlineconversion.com/

CONVERTION TABLE
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WORLD WIDE METRIC CONVERTION
http://www.worldwidemetric.com/metcal.htm


METRIC CONVERTION CHART
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SI UNIT CONVERTION TABLE
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POWER CONVERTION TABLE
http://www.unitconversion.org/unit_converter/power-ex.html

ONLINE UNIT CONVERTER
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RF CONVERTER TABLE FOR ELECTRONIC
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VOLTAGE TO POWER CONVERTION TABLE
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How SCADA works

SCADA system is very useful in the company were I worked.
more than 6 substation (69 kv - 13.8 kv), 60 kilo meter away are operated, and as we
have known that SCADA or Supervisory Control and Data Aquisition
is a program application with hardware and software components who can process
or gathered all the data and save it to computer hard disk drive.
its main fuction is to control for switching open or close the breaker.
through this high tech invention we can work easily and safely without
personnel going to site. Link below are very useful for further information.








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